Core Disciplines

Four Pillars of Industrial Execution

KEW integrates in-house fabrication with field civil construction, giving project directors complete accountability under one contract.

Shop & Site Fabrication

Structural Steel & PEB Fabrication

Heavy columns, trusses, plate girders, crane gantries (up to 50 MT capacity), industrial chimneys (up to 120ft), and high-span pre-engineered factory sheds.

Controlled Yard Fabrication (Malakhera)

High-Capacity Heavy Crane Gantries

Precision Bolt Torque & Field Alignment

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Heavy Plant Civil

Turnkey Civil & Mechanical Construction

Heavy machine foundations, vibrating equipment beds, ball mill civil structures, quality control labs, MCC buildings, and high-load industrial flooring.

Heavy Rolling Mill & Ball Mill Beds

Factory Buildings & Quality Labs (VE Eicher)

Kota Stone, Epoxy & Polyurethane Flooring

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Process Engineering

Process Piping & Chemical Cleaning

Seamless hydraulic pipelines for die-casting machinery, industrial fire hydrant circuits (150KL+), HDPE lines, cold cutting, acid pickling, and chemical passivation.

Die-Casting Seamless Hydraulic Loops (Keihin)

150KL Industrial Fire Hydrant Tanks (IJL)

Chemical Pickling & Passivation Circuits

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Plant Life-Cycle Care

Plant Shutdown & Maintenance

Scheduled plant shutdown overhauls, complete factory dismantling and structural re-erection, gantry realignment, valve re-seating, and protective grit blasting.

Fast-Track Shutdown Mobilization

Complete Factory Relocation & Dismantling

Continuous Facility Repair SLA (Carlsberg)

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Quality Assurance Workflow

The 5-Stage KEW Execution Methodology

Every project proceeds through a rigorous stage-gate model to eliminate field deviations and prevent costly rework.

BOQ & Blueprint Audit

Comprehensive review of GA drawings, load calculations, joint detailing, and connection schedules.

Controlled Shop Prefab

Offsite cutting, beveling, SAW/MIG welding, and hole punching under calibrated factory conditions in Alwar.

NDT & Surface Treatment

Ultrasonic (UT) weld testing, shot/grit blasting to SA 2.5 profile, and zinc-phosphate epoxy coating.

Engineered Site Erection

Heavy crane tandem lifts, digital theodolite plumb alignment, and torque wrench bolt tensioning.

Final Inspection & Handover

Joint client inspection, hydrostatic pipeline proofing, load deflection testing, and as-built dossier release.

Capital Assets

Fabrication Machinery & Construction Fleet

Our company-owned machinery inventory ensures independence from rental delays and rapid job site deployment.

Welding & Power Sources

• Submerged Arc Welding (SAW) sets for built-up beams
• Inverter-based MIG/MAG CO2 welding machines
• Portable 400A diesel engine generator welders for field erection
• TIG welding setups for stainless & process lines

Cutting, Shearing & Forming

• Semi-automatic profile gas cutting machines
• Heavy-duty hydraulic plate shearing (up to 25mm thickness)
• 3-Roll plate bending machine for chimney and tank shells
• Radial arm drilling machines (up to 65mm diameter holes)

Rigging & Material Handling

• Heavy-duty mobile hydraulic pick & carry cranes (Hydra)
• Multi-strand wire rope winches and motorized chain hoists
• Certified webbing slings, D-shackles, and spreader beams
• Heavy transport trailers for long-length truss delivery

Testing & Inspection Tools

• Digital ultrasonic flaw detectors (UT)
• Dye-penetrant testing (DPT) kits
• Digital torque wrenches for high-strength friction grip (HSFG) bolts
• Hydrostatic pressure testing pumps (up to 300 bar)

Comprehensive Industrial Services